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  • ZC-501B Gas-insulated test transformer1
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Gas-insulated test transformerZC-501B

Test transformers are essential equipment for the inspection and preventive testing of power apparatus. With the development of my country’s electric power industry, requirements for the voltage ratings of test transformers have risen; meanwhile, traditional oil-immersed test transformers are increasingly unable to meet on-site operational demands regarding size, weight, and performance.
Advancements in basic scientific research and the application of new materials and processes have introduced sulfur hexafluoride (SF6) gas as a medium for power equipment. Thanks to its excellent insulation and arc-extinguishing properties, as well as its non-flammability, SF6 gas has found widespread use as a modern insulating medium.
After years of development, our company has successfully produced the ZC-501B series gas-insulated test transformer. Compared to traditional lightweight oil-immersed test transformers, the ZC-501B series offers a weight reduction of 20% to 60% (depending on voltage and capacity ratings) and eliminates oil contamination; a single unit can achieve a voltage rating of up to 300 kV. By utilizing advanced manufacturing processes, the product delivers significantly improved technical performance, making it particularly suitable for on-site operations and applications requiring frequent mobility.

Features and Advantages

1. Clean, free from oil contamination, and maintenance-free;

2. Unaffected by harsh weather conditions; testing can be performed immediately after on-site transport without the need for a settling period;

3. Insulation strength is significantly higher than that of oil-immersed test transformers, with minimal corona discharge;

4. Convenient to use; the gas-insulated transformer is compact and lightweight, weighing 20%–60% less than oil-immersed equivalents of the same power rating;

5. Constructed using high-quality materials: a multi-stage cylindrical frame-type core made of high-grade cold-rolled DQ-151 grain-oriented silicon steel sheets, and a high-voltage tower-style coil wound continuously and directly onto a specially designed, high-strength insulating cylinder using QZ-type wire. The casing is compact and form-fitting, and the interior is filled with SF6 gas;

6. Innovative DC output method: The instrument ingeniously houses a high-voltage silicon rectifier stack within the high-voltage bushing; by inserting or removing a short-circuiting rod, the test transformer can be switched between a power-frequency high-voltage AC output and a high-voltage DC output;

7. High-quality series-excitation winding: The instrument incorporates a series-excitation winding alongside the high-voltage winding, featuring a dual-lead output structure within the high-voltage bushing;

8. High testing accuracy: Built upon the foundation of a standard transformer, this instrument employs advanced manufacturing techniques and insulation structures. Leveraging the inherent arc-quenching properties of SF6 gas, the transformer exhibits virtually no partial discharge even at high voltages. Consequently, when used as the high-voltage power source for partial discharge testing of electrical equipment—in conjunction with a high-precision partial discharge detector—it enables accurate measurement of the test object’s partial discharge levels without interference.

Parameter

Technical Specifications
Voltage level       10kV~300kV
Capacity range       1~500kVA
No-load current       <7%
Impedance voltage       <8%
Product Type      AC, AC/DC, AC cascade, AC/DC cascade
Key Product Specifications
Specifications and ModelCapacity
(kVA)
High voltage
(kV)
High-voltage current
(mA)
Low-voltage inputTransformation Ratio
(HV/Instrument)
Temperature rise (°C)
(30 minutes)
Voltage(V)Current(A)
  ZC-501B-1.5/501.550302007.550010
  ZC-501B-3/50350602001550010
  ZC-501B-5/505501002002550010
  ZC-501B-10/5010502002005050010
  ZC-501B-20/5020504004005350010
  ZC-501B-30/5030506004007950010
  ZC-501B-50/50505010004001250010
  ZC-501B-5/10051005020025100010
  ZC-501B-10/1001010010020050100010
  ZC-501B-20/1002010020040053100010
  ZC-501B-30/1003010030040079100010
  ZC-501B-50/10050100500400132100010
  ZC-501B-20/1502015013340053150010
  ZC-501B-30/1503015020040080150010
  ZC-501B-50/15050150333400132150010
  ZC-501B-100/150100150667400263150010
  ZC-501B-50/20050200250400132200010
  ZC-501B-100/200100200500400263200010
  ZC-501B-150/200150200750400395200010
  ZC-501B-200/2002002001000400526200010
  ZC-501B-300/2003002001500400790200010
  ZC-501B-50/30050300170400132300010
  ZC-501B-100/300100300333400263300010
  ZC-501B-150/300150300500400395300010
  ZC-501B-200/300200300667400526300010
  ZC-501B-300/3003003001000400790300010

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